ZB-10-1200 料位開(kāi)關(guān)產(chǎn)品介紹
一、產(chǎn)品概述
ZB-10-1200料位開(kāi)關(guān)是一款適用于工業(yè)過(guò)程控制的智能型物位檢測(cè)裝置,采用先進(jìn)的傳感技術(shù)實(shí)現(xiàn)固體顆粒、粉末及液體介質(zhì)的可靠檢測(cè)。該設(shè)備通過(guò)接觸式測(cè)量原理,可在復(fù)雜工況下持續(xù)監(jiān)測(cè)容器內(nèi)物料位置變化,為工業(yè)自動(dòng)化系統(tǒng)提供實(shí)時(shí)監(jiān)控信號(hào)。緊湊型結(jié)構(gòu)設(shè)計(jì)使其適用于不同規(guī)格的儲(chǔ)罐、料倉(cāng)及管道安裝場(chǎng)景,有效幫助用戶實(shí)現(xiàn)生產(chǎn)流程的精準(zhǔn)管控。
二、工作原理
本產(chǎn)品內(nèi)置高靈敏機(jī)械振動(dòng)單元,當(dāng)探頭接觸物料時(shí),振動(dòng)幅度隨即產(chǎn)生特征性變化。設(shè)備內(nèi)置的智能分析模塊通過(guò)實(shí)時(shí)采集振動(dòng)頻率數(shù)據(jù),結(jié)合溫度補(bǔ)償算法自動(dòng)修正環(huán)境干擾,最終輸出穩(wěn)定的開(kāi)關(guān)量信號(hào)。雙冗余電路設(shè)計(jì)確保信號(hào)傳輸?shù)目煽啃,避免因瞬時(shí)波動(dòng)導(dǎo)致的誤觸發(fā)。
三、應(yīng)用領(lǐng)域
• 建材行業(yè):水泥倉(cāng)/粉煤灰罐的滿空位監(jiān)控
• 糧食加工:谷物儲(chǔ)倉(cāng)的料位預(yù)警
• 能源領(lǐng)域:燃煤電廠輸煤系統(tǒng)料流控制
• 化工生產(chǎn):反應(yīng)釜液位安全防護(hù)
• 環(huán)保工程:除塵器灰斗積灰檢測(cè)
四、產(chǎn)品特點(diǎn)
- 工業(yè)級(jí)防護(hù)構(gòu)造:全密封不銹鋼外殼配合雙層隔離腔體,有效抵御粉塵滲透和潮濕環(huán)境影響
- 智能自檢功能:內(nèi)置診斷系統(tǒng)可實(shí)時(shí)監(jiān)測(cè)探頭狀態(tài),異常情況自動(dòng)觸發(fā)報(bào)警輸出
- 模塊化設(shè)計(jì):傳感單元與控制模塊分離式結(jié)構(gòu),便于現(xiàn)場(chǎng)維護(hù)與部件更換
- 多參數(shù)調(diào)節(jié):提供靈敏度旋鈕與延時(shí)調(diào)節(jié)旋鈕,適配不同物料特性需求
- 寬溫域運(yùn)行:-40℃至+150℃工作溫度范圍,滿足極端工況要求
五、技術(shù)參數(shù)
供電電壓:24VDC±10% / 220VAC±15%
輸出方式:SPDT繼電器(雙刀雙擲)
觸點(diǎn)容量:5A 250VAC/30VDC
過(guò)程連接:1-1/2"NPT螺紋/法蘭定制
探頭材質(zhì):316L不銹鋼/哈氏合金可選
介質(zhì)密度:≥0.4g/cm³
響應(yīng)時(shí)間:<0.5秒(可調(diào))
ZB-10-1200 Level Switch Product Introduction
I. Product Overview
The ZB-10-1200 level switch is an intelligent material detection device designed for industrial process control. Utilizing advanced sensing technology, it reliably monitors solid particles, powders, and liquid media. The contact-type measurement principle enables continuous material position monitoring in complex working conditions, delivering real-time control signals for automation systems. Its compact structure adapts to various storage tanks, silos, and pipeline installations, supporting precise production management.
II. Operating Principle
Equipped with a high-sensitivity mechanical vibration unit, the probe detects characteristic amplitude changes upon material contact. The built-in intelligent analysis module processes real-time vibration frequency data with temperature compensation algorithms, outputting stable switching signals. Dual-redundancy circuit design ensures signal transmission reliability, preventing false triggering from transient fluctuations.
III. Application Fields
• Construction materials: Level monitoring in cement silos/fly ash containers
• Food processing: Grain storage bin level warning systems
• Energy sector: Coal flow control in power plant conveying systems
• Chemical production: Reactor vessel liquid level protection
• Environmental engineering: Dust collector hopper ash accumulation detection
IV. Product Features
- Industrial-grade protection: Hermetic stainless steel housing with dual isolation chambers resists dust ingress and humidity
- Self-diagnostic function: Integrated monitoring system tracks probe status with automatic alarm triggering
- Modular construction: Separable sensing unit and control module simplify field maintenance
- Multi-parameter adjustment: Sensitivity and delay knobs accommodate varied material characteristics
- Wide temperature range: Operates from -40℃ to +150℃ for extreme environments
V. Technical Specifications
Power supply: 24VDC±10% / 220VAC±15%
Output: SPDT relay (DPDT)
Contact rating: 5A 250VAC/30VDC
Process connection: 1-1/2"NPT thread/flange customization
Probe material: 316L stainless steel/Hastelloy optional
Medium density: ≥0.4g/cm³
Response time: <0.5s (adjustable)
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